2003-2007 Ford 6.0L Power Stroke Diesel Truck Battery Cable Kit

(10 customer reviews)

$449.95

This is a complete replacement cable kit for the 2003-2007 Ford F250 and F350 Super Duty trucks and 2003-2005 Ford Excursions with the 6.0L PowerStroke Diesel Engine(complete list below).

Stock Cable size is 1/0 AWG with a 2 AWG crossover cable if you can believe that!  Our Kit is all 2/0 AWG – 26% more copper than 1/0 AWG and double that of 2 AWG!  The kit includes an add-on 2/0 AWG frame to block cable for the driver’s side battery (see explanation below) and an 8 AWG battery to body ground cable added to driver’s side ground cable assy.  The increased cable size and improved grounding offers greatly improved cranking power and performance over stock cables, especially worn out ones.

07/01/21 – Positive battery terminals now include accessory studs on both sides to facilitate accessory connections!  See photos.

Full specifications listed below.

Description

The factory cable set leaves a lot to desire with thin wall terminals and lugs.  In addition, none of the terminations are insulated from the elements which causes them to break down over time.  The driver’s side negative battery cable connects to the frame (not the block) and the crossover cable is inadequately sized at 2 AWG.  Combined, this reduces the effectiveness of the driver’s side battery when starting the engine.  Common problems with these vehicles are decreased starting performance, failed battery terminals, and grounding issues.  Our kits address all of these issues.

This Cable Kit is handcrafted to fit your Super Duty truck or Excursion perfectly from the following Components:

  • Military Battery Terminals
  • 2/0 AWG  CE Auto Electric Supply tinned Oxygen Free Copper (OFC) Battery Cable – 5,929 Strands
  • 4 AWG CE Auto Electric Supply tinned Oxygen Free Copper (OFC) Battery Cable – 1,862 strands
  • 8 AWG CE Auto Electric Supply tinned Oxygen Free Copper (OFC) Battery Cable – 735 Strands
  • Super Thick Tin Plated MEGA Eyelets
  • Large gauge terminations dressed in our Super Thick Adhesive Lined MEGA Heat Shrink
  • Small gauge terminations dressed in our Adhesive Lined Heat Shrink Tubing
  • Adhesive Lined Heat Shrink used to dress loom to cables
  • High Temperature Wire Covering to protect crossover cable

Includes a complete complement of hardware for a smooth installation.

Kit Includes the Following:
  • 2/0 AWG Crossover Cable Assy
  • 4ft Length of our 1,400 degF Hi-Temperature Wire Covering to protect the crossover cable assy
  • 2/0 AWG Starter Cable Assy
  • 2/0 AWG Driver’s Battery Negative to Frame Ground Cable Assy – includes an 8 AWG body ground – an upgrade from factory
  • 2/0 AWG Frame to Block Ground Cable Assy – an upgrade from factory
  • Passenger Battery Negative to Block (2/0 AWG) / Frame (4 AWG) / Body (8 AWG) Ground Cable Assy
  • Grade 5 Hardware Kit for all grounds
  • Ties and mounting hardware
  • Complete step-by-step instructions
Fits the following Super Duty trucks and Excursions:

2003 Ford F250 with 6.0L PowerStroke Diesel Engine
2003 Ford F350 with 6.0L PowerStroke Diesel Engine
2004 Ford F250 with 6.0L PowerStroke Diesel Engine
2004 Ford F350 with 6.0L PowerStroke Diesel Engine
2005 Ford F250 with 6.0L PowerStroke Diesel Engine
2005 Ford F350 with 6.0L PowerStroke Diesel Engine
2006 Ford F250 with 6.0L PowerStroke Diesel Engine
2006 Ford F350 with 6.0L PowerStroke Diesel Engine
2007 Ford F250 with 6.0L PowerStroke Diesel Engine
2007 Ford F350 with 6.0L PowerStroke Diesel Engine
2003 Ford Excursion with 6.0L PowerStroke Diesel Engine
2004 Ford Excursion with 6.0L PowerStroke Diesel Engine
2005 Ford Excursion with 6.0L PowerStroke Diesel Engine

Yes, this kit will also fit F450 trucks – contact us for specifics!

Options

10 reviews for 2003-2007 Ford 6.0L Power Stroke Diesel Truck Battery Cable Kit

  1. Marc Szarek (verified owner)

    I had nothing but charging and starting issues with my truck until I upgraded my wiring with the ce auto electric battery cable kit. The build quality is 2nd to none. I wish i had found this kit sooner, it would have saved me killing 3 alternators and 4 sets of batteries.

  2. Adam (verified owner)

    CE Auto Electric
    6.0L Power Stroke Diesel Truck Battery Cable Kit

    Phenomenal products and incredible customer service. Tony is always there to answer all of my dumb questions. He takes time out of his extremely busy day to explain and educate me what their products do for my engine. Now I’m just a little less dumber and brilliant to go to CE Auto Electric to make my truck operate at its best.

  3. jon kanieski (verified owner)

    tony was very helpful n patient answering all my questions. 5 star customer service. this kit is everything you need, the quality of wiring, terminals, fittings is amazing ive wired stereo systems and these guys know their stuff. i opted for the big 3 kit as well. the only down side is the instructions could have been a little better n clearer. getting the starter wire out is a pain and routing the crossover cable between the radiator n support is a tight fit with that fat wire and all the wrap on it would probably be easier to pull the shroud to lean the radiator back n slightly enlarge the holes in the radiator brackets to move the radiator back just a hair im just afraid of the radiator piercing that crossover wire. would definitely recommend this kit to anybody looking at it, little high on price but well worth every penny the cheaper kits use smaller gauge wire some use copper ring terminals dont waste your money on the cheap stuff buy it right the first time BUY THIS KIT

  4. Ian Merriman (verified owner)

    First I have to say I was blown away by the quality of the materials, workmanship, and the presentation of this kit. There are many on the market, but this is the one to buy. I shopped for endless hours, looking for the best kit I could find, which would solve my 6.0 Powerstroke issues with power. In removing the old set, and replacing with this kit, it became clear this is what Ford should have done from the beginning. Instructions were easy to follow, and the kit had everything I needed to complete the job. All of my power and grounding issues are gone, and my truck seems to run better overall. I called and talked to Tony, explained the issues I was experiencing with low voltages and dead batteries all the time, and he walked me through what i needed to do. My truck has the heavy duty kit and 2 alternators, to which he offered to build a custom set of wires for should I need them after installing the battery cable setup. Didn’t need it in the end, the kit was plenty to resolve the issues. After a few months of having the kit installed I can say it starts right up every time. It doesn’t matter if it’s 20 degrees or 75 degrees outside, and if the trucks been sitting a week in the cold… it fires up just fine. Thanks again for the guidance, and making such a fantastic product.

  5. Michael Borowski (verified owner)

    Top quality product. My go to mechanic commented on the quality, and asked for the source which I freely furnished to him.

  6. Scott Turner (verified owner)

    Great kit, quality of the components is second to none. Instructions were easy to follow too.

  7. Dante Varvelli (verified owner)

    I recently purchased one of these kits for an 07 Ford 6.0L Powerstroke along with a 240 amp Mechman alternator, everything arrived very fast and the attention to detail was impressive, I also had the starter cable upgraded to a 3/0 gauge. Perfect crimps and the heat shrink, loom and accessories make for a very clean professional install! I researched quite a bit before moving forward and was glad I went with C & E’s kit, you can’t beat the quality and the service is always top notch! Don’t bother looking elsewhere this kit is definitely worth it and you get what you pay for for sure!!

  8. Brian Naeyaert (verified owner)

    Great quality compared to OEM cables and connections/terminals. This is how they ‘should’ make it from the factory. No question CE makes a superior product and is worth the price!

  9. William Klaila (verified owner)

    I ordered this kit for my son’s 2003 6.0 F350. He asked me to take a look at the connections on his starter and saw an undersized awg wiring there and on the drivers side battery. Poor design. I did some research and found this kit. It is exactly what you need to update an existing system and to eliminate swapping batteries around to increase life. Having the proper awg is key, especially on the grounds. It has everything you need and priced right. You won’t be disappointed.
    Great deal for the money and CE Auto shipped it right away. I highly recommend them!

  10. Charles Winegar (verified owner)

    Recieved before the expected delivery date. Works great. Everything I needed to upgrade my 2005 6.0. Great quality parts. Starts like new. Easy to follow instructions. Will definitely recommend to any of my 6.0 buddies.

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